DESIGN AND FLOW

IMPLEMENTATION

RESULTS

Design and Flow

Kice Process Group will utilize research, conceptualization, and feasibility assessment to design a custom process that fits the desired needs of the customer. We will work with the customer to establish the objectives and criteria that will be used to guide the design and layout process, giving the customer a complete set of detailed layout drawings that will ensure an efficient installation and commissioning of the new process system.

Implementation

Kice Process Group is a unique group of project managers and layout draftsman who work together to ensure that our customer's project stays within the constraints of scope, time, and budget. We use our distinct technical skills and management strategies to tailor any process to the customer’s unique goals and objectives.

Results

Kice Process Group brings over 60 years of pneumatic conveying and air filtration experience along with project managers and layout draftsman who have worked across a wide variety of industries. Cross industry referencing gives us the ability to look at the customer’s process from all angles, bringing innovative solutions to the most complex processing problems.

Services

Schematic Drawing (Flow Sheet) - [ PDF 176 KB ]

The schematic drawing is a pictorial representation of a process system. It uses symbols and will be the first drawing the customer will receive to insure that the thoughts and ideas of all parties are aligned before proceeding with the mechanical drawings. Any symbol which is not labeled will be defined in the Schematic Symbols Legend which is included in the drawing packet. Typical information on the schematic or flow drawing includes equipment size, motor size, ductwork size, air volume, Order Line numbers (if applicable), and process rates.

Process Flow

The process flow drawing is a pictorial representation of the system which includes the labeling of any devices that might be used for automation and system controls. Examples of these devices include level indicators, burst indicators, motion sensors, etc. The abbreviations for sensors can be found in the Operator Legend which is included in the drawing packet.

Motor and Device List - [ PDF 950 KB ]

The motor and device list corresponds directly to the Process Flow and gives the customer, installer, and controls systems integrator a reference for part numbers, manufacturer, area classification of the devices, as well as relevant equipment information.

Anchor Bolt Pattern - [ PDF 106 KB ]

The Anchor Bolt Pattern drawing illustrates the anchor bolt pattern of the equipment, equipment placement, floor openings, and wall openings if applicable. This drawing is used by the installation team to cut openings in the floor and walls and to set the major pieces of equipment in the system. The mechanical layout must be completed before this drawing can be produced, reference Mechanical Layout Drawing. Section views of concrete footings are shown as required if the equipment is to be leveled and grouted. The Process Group will not dictate footing size but can work directly with the civil engineer to insure proper placement of footings.

Bill of Material - [ PDF 57 KB ]

The first drawing is called the bill of material (BOM). It corresponds directly to drawings M006 and M007 in the Mechanical Layout Drawing series. In a layout packet the location of the BOM will depend on the structure, size, and complexity of the project. Projects are broken down into systems so that they are easier to manage. The BOM will also be broken into sections corresponding to each system. A position number is created for each piece of material that is pertinent to the project. The BOM will use the position to connect the items in the drawing to a description and quantity that can be referenced to the Kice order and applicable paperwork.

Plan View - [ PDF 246 KB ]

The first layout drawing in the layout packet illustrates the plan view of the equipment. Similar to the anchor pattern in B001, this drawing shows the actual equipment as it will be arranged in the designated space, giving the orientation of sectional views that will show elevation of the equipment.

Section Views - [ PDF 393 KB ]

These drawings show the elevation view of sections A:A, B:B, & C:C from the Plan View drawing. The section views give an uninterrupted elevation view of the equipment, showing equipment that may not be visible in the plan view such as vortex chambers, airlocks, diverters, etc.

Detailed System Drawing - [ PDF 401 KB ]

Detailed system drawings are created as needed to show the method of connecting the main pieces of equipment, in M006 the method is via ductwork. Depending on the system, this drawing can sometimes be incorporated into the main plan view. The information on M006 was not included on the Plan View for clarity purposes. The elevation for M006 is shown in view B:B on M007. The Detailed System Drawing will give the position numbers of equipment and materials that are referenced to the BOM on M001, as well as elevations (heights) at which to run the ductwork.

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